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Ford Explorer Recall: 492,000 SUVs Affected by Loose Door Trim Risk

Ford Recalls 492,000+ Explorer SUVs for Detaching Door Trim – Safety Alert | MotorVero

Ford Recalls Over 492,000 Explorer SUVs Due to Detaching Door Trim Safety Risk

Ford Explorer recall

June 2024 Update: Ford Motor Company has issued a major safety recall affecting approximately 492,100 Explorer SUVs from model years 2016-2017. This action comes after reports of the B-pillar trim potentially detaching while driving, creating dangerous road hazards.

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The Safety Concern: Understanding the B-Pillar Trim Issue

B-pillar trim issue

The recall specifically addresses the exterior B-pillar trim panels on both front doors. These structural components, located between the front and rear doors, may separate from the vehicle during operation due to insufficient adhesion. When this occurs:

  • The detached trim becomes a projectile hazard for following vehicles
  • Sudden detachment could startle drivers, potentially causing loss of control
  • Exposed edges may present sharp surfaces near door openings

Identifying Affected Vehicles

The recall impacts Ford Explorer SUVs manufactured between:

  • Production dates: August 2015 through July 2017
  • Model years: 2016 and 2017 exclusively
  • Trim levels: All variants including Base, XLT, Limited, Sport, and Platinum
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Notably, this recall doesn't affect newer Explorer models or other Ford SUVs like the Edge or Expedition.

Warning Signs Your Explorer May Be at Risk

Before complete detachment occurs, owners might notice these symptoms:

  • Visible separation at the top of front door B-pillars
  • Unusual wind noise at highway speeds (45+ mph)
  • Rattling sounds from door areas on rough roads
  • Noticeable gaps between trim pieces and door frames

Ford's Recall Timeline and Remedy Process

Ford has initiated the following action plan:

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  1. Initial notification: Mailed to owners starting June 9, 2024
  2. Interim guidance: Currently being developed by Ford engineers
  3. Final remedy: Expected to involve adhesive reinforcement or trim replacement
  4. Second notification: Will be sent when repair procedures are finalized

The automaker estimates the repair will be performed at no cost to owners and take approximately 1-2 hours per vehicle.

What Affected Owners Should Do Now

If you own a 2016-2017 Ford Explorer:

  • Check for recall notices in your mail or FordPass app
  • Inspect your B-pillar trim for signs of separation
  • Report any concerns immediately to your Ford dealer
  • Monitor for unusual noises during driving
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Contact Information and Recall Details

For more information about this recall (Ford reference number 25S53):

  • Ford Customer Service: 866-436-7332
  • NHTSA Vehicle Safety Hotline: 888-327-4236
  • Online Recall Check: Visit NHTSA's recall website and enter your VIN

Broader Context: Ford's Recent Recall Activity

This Explorer recall follows several other recent Ford safety actions:

  • F-150 Lightning: Battery contactor issue (May 2024)
  • Maverick: Hybrid powertrain software update (June 2024)
  • Lincoln Nautilus: Camera display problem (June 2024)
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Industry analysts note that Ford has issued 12 recalls affecting over 1.2 million vehicles in 2024 alone, reflecting increased regulatory scrutiny and proactive safety measures.

Legal and Safety Implications

The National Highway Traffic Safety Administration (NHTSA) has classified this as a Class II recall, indicating:

  • A moderate risk of injury or property damage
  • No reported accidents or injuries related to the defect
  • Voluntary compliance with federal safety standards

Owners are protected under federal law which requires manufacturers to remedy safety defects at no cost within a reasonable timeframe.

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Preventative Measures Until Repair Is Available

While awaiting the official remedy, experts suggest:

  • Avoiding high-speed driving when possible
  • Periodically inspecting trim attachment points
  • Using caution when washing the vehicle or applying pressure near B-pillars
  • Parking in sheltered areas to minimize weather exposure

How This Recall Compares to Similar Automotive Issues

Trim detachment recalls aren't unprecedented in the industry:

Manufacturer Vehicle Year Issue
Toyota RAV4 2019 Roof molding separation
Honda Pilot 2016 Door handle detachment
Chevrolet Equinox 2018 Bumper cover separation

These cases typically result from adhesive failures, clip design flaws, or material degradation.

Stay Informed About Vehicle Recalls

MotorVero recommends all drivers:

  • Register your vehicle with the manufacturer
  • Enable recall notifications in your vehicle's connected services
  • Check for recalls every 6 months using your VIN
  • Subscribe to NHTSA's recall alerts
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Frequently Asked Questions

Q: Is it safe to drive my recalled Explorer?
A: Ford hasn't issued a "do not drive" warning, but be alert for trim separation signs.

Q: How long will the repair take once available?
A: Most dealers estimate 1-2 hours per vehicle for this repair.

Q: Will Ford provide loaner vehicles during repairs?
A: This varies by dealership - contact your local Ford dealer for their policy.

Looking Ahead: Ford's Quality Improvement Initiatives

In response to recent recalls, Ford has announced:

  • Enhanced supplier quality audits for exterior components
  • New durability testing protocols for trim adhesives
  • Extended weather testing for all new models
  • Faster recall remedy development processes

These measures aim to reduce future recall incidents while maintaining Ford's commitment to vehicle safety.

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Last Updated On Jul, 17-2025

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