Dodge Journey Recall Alert: Fire Risk Prompts FCA to Fix 144,000 SUVs

Fiat Chrysler Automobiles (FCA) has issued a critical safety recall affecting approximately 144,000 Dodge Journey SUVs from model years 2011 through 2015. The voluntary recall addresses a potential fire hazard caused by a defective engine cover design in vehicles equipped with the 2.4-liter four-cylinder engine.
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Understanding the Recall: What Went Wrong?
The National Highway Traffic Safety Administration (NHTSA) and FCA have identified a serious design flaw in the plastic engine cover retention system. Under specific driving conditions, particularly on rough or unpaved roads, the engine cover can become dislodged from its mounting points.
Once loose, the cover may:
- Come into contact with hot exhaust components
- Melt or catch fire from the extreme heat
- Potentially spread flames to other engine components
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Safety Implications
FCA's investigation revealed three documented incidents in Chile where this exact scenario occurred. All cases involved vehicles frequently driven on uneven terrain. While only one minor injury has been reported globally, the potential for more serious consequences prompted this proactive recall.
Affected Vehicles: Is Your Dodge Journey Included?
The recall specifically targets:
- Make/Model: Dodge Journey crossover SUVs
- Model Years: 2011, 2012, 2013, 2014, 2015
- Engine Type: 2.4-liter Tigershark four-cylinder engine
- Production Dates: Vehicles manufactured between January 2010 and June 2015
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Not all Dodge Journey vehicles from these years are affected. The recall exclusively applies to models with the specific four-cylinder engine configuration. Vehicles equipped with V6 engines or different engine covers are not included in this safety action.
The Engineering Solution: How FCA Is Fixing the Problem
FCA engineers have developed a straightforward but effective solution to eliminate the fire risk:
- Redesigned Retainers: New, more durable fasteners will securely hold the engine cover in place
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- Improved Mounting Points: Enhanced attachment system prevents cover movement
- Heat-Resistant Materials: Updated components better withstand engine bay temperatures
What Owners Need to Do: Step-by-Step Guide
If you own a potentially affected Dodge Journey, follow these steps:
- Wait for Official Notification: FCA will mail recall notices to registered owners
- Verify Your VIN: Check MotorVero's recall lookup tool or the NHTSA website
- Schedule Service: Contact your local FCA dealership to book the free repair
- Precautionary Measures: Until repaired, avoid rough terrain and periodically check the engine cover
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Dealer Repair Process: What to Expect
The recall repair is a relatively simple procedure that typically takes less than one hour. Dealership technicians will:
- Inspect the current engine cover mounting system
- Remove any damaged or worn components
- Install the upgraded retainer kit
- Verify proper cover alignment and clearance
- Document the repair in FCA's national database
Why This Recall Matters: The Bigger Picture
This recall highlights several important automotive safety considerations:
- Component Durability: How everyday wear affects plastic engine components
- Real-World Testing: The importance of evaluating vehicles in diverse driving conditions
- Proactive Safety: Manufacturers taking action before widespread incidents occur
- Global Vehicle Standards: How international incidents can trigger domestic recalls
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Additional Resources for Concerned Owners
For more information about this recall, owners can:
- Contact FCA US LLC customer service at 800-853-1403
- Visit the official FCA recall website
- Use MotorVero's dealer locator to find authorized service centers
- Reference NHTSA recall campaign number (to be assigned)
Preventative Maintenance Tips for Dodge Journey Owners
Beyond addressing this specific recall, Journey owners should:
- Regularly inspect all engine bay components during oil changes
- Listen for unusual rattles that might indicate loose parts
- Address any burning plastic smells immediately
- Follow the recommended maintenance schedule in your owner's manual
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How This Recall Compares to Similar Automotive Safety Issues
Engine compartment fires have prompted several notable recalls in recent years:
- 2019 Hyundai/Kia engine fire recalls affecting over 500,000 vehicles
- 2020 BMW recall for potential fuel leak fires
- 2017 Ford recalls for engine block heater cable issues
What makes the Dodge Journey case unique is its focus on a simple plastic component rather than complex mechanical systems.
Legal and Warranty Considerations
Owners should be aware that:
- All recall repairs are performed at no cost to the vehicle owner
- The repair does not extend the original vehicle warranty
- State lemon laws may apply if the vehicle has recurring unresolved issues
- Documentation of the repair should be kept with vehicle records
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Future Prevention: What FCA Is Changing
In response to this issue, FCA has implemented:
- Redesigned engine covers for current production vehicles
- More rigorous durability testing for plastic components
- Enhanced quality control measures at manufacturing plants
- Better monitoring of field reports from international markets
Expert Recommendations for SUV Owners
Automotive safety experts suggest:
- Register your vehicle with the manufacturer to ensure recall notifications
- Check for open recalls at least twice per year
- Address safety recalls promptly, even if symptoms aren't present
- Consider recall status when purchasing used vehicles
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Conclusion: Safety First
While the Dodge Journey engine cover recall affects a specific subset of vehicles, it serves as an important reminder for all drivers to stay informed about potential safety issues with their vehicles. FCA's proactive approach to addressing this fire risk demonstrates the automotive industry's commitment to customer safety, and Journey owners should take advantage of the free repair as soon as possible.
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