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Chevrolet Cobalt Recall History: Key Issues & Safety Concerns
Chevrolet Cobalt Recall History: A Comprehensive Safety Analysis
The Chevrolet Cobalt, produced from 2004 to 2010, carries a complex safety legacy marked by multiple significant recalls. This compact car, along with its Pontiac G5 counterpart, became central to General Motors' ignition switch crisis and several other safety concerns that continue to impact used car buyers today.
Complete Timeline of Chevrolet Cobalt Recalls
Over its six-year production run, the Chevrolet Cobalt was subject to numerous safety recalls from GM. Below we detail each major recall campaign and its implications for owners:
Recall Date | Affected Models | Vehicles Affected | Safety Issue |
---|---|---|---|
November 2004 | 2005 Cobalt | 1,378 | Headlight shield could loosen, creating glare for oncoming traffic |
January 2007 | 2005-2006 Cobalt Coupes | ~100,000 | Inadequate side-impact protection for unbelted occupants |
March 2009 | 2009 Cobalt/G5 | 276,729 | Faulty transmission clip allowing rollaway in Park |
November 2009 | 2006-2007 Cobalt/G5 | Regional recall | Fuel system leaks posing fire risk |
March 2010 | 2005-2010 Cobalt, 2007-2009 G5 | ~905,000 | Power steering failure at low speeds |
October 2012 | 2007-2009 Cobalt/G5 | 40,859 | Fuel pump module leaks |
The Ignition Switch Crisis: GM's Most Notorious Recall
The most serious safety issue emerged when GM recalled 2.6 million vehicles worldwide (including Cobalts and G5s) for faulty ignition switches that could inadvertently turn off while driving. This defect, linked to numerous fatalities, became one of the most significant automotive safety failures in modern history.
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Comparing Recall Rates: Cobalt vs. Competitors
Key Statistics:
- Chevrolet Cobalt/Pontiac G5: 7+ recalls, 4,503 NHTSA complaints
- Ford Focus (same years): 2 recalls, 1,038 complaints
- Electrical system complaints: 12% of all Cobalt/G5 reports
Buying a Used Chevrolet Cobalt: What You Need to Know
For consumers considering a used Cobalt, understanding the recall history is essential:
- Best model year: 2010 Cobalt (only 1 recall)
- Highest-risk years: 2005-2007 Cobalt, 2007 G5 (4 recalls each)
- Critical checks: Verify all recall repairs were completed (especially ignition switch and power steering fixes)
- Regional considerations: Some recalls only affected vehicles in specific states
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How to Check Recall Status
Prospective buyers should:
- Obtain the Vehicle Identification Number (VIN)
- Check the NHTSA recall database
- Contact a Chevrolet dealer for repair verification
The Legacy of the Cobalt Recall Saga
The Cobalt's troubled history led to significant changes in GM's safety protocols and a $900 million settlement with the U.S. Justice Department. The case study continues to influence automotive safety regulations and corporate accountability standards.
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Key Takeaways for Consumers
- Always research recall histories before purchasing any used vehicle
- Prioritize models with fewer unresolved safety issues
- Understand that regional recalls may affect certain vehicles
- Consider extended warranty options for older models with known issues
While the Chevrolet Cobalt offered affordable transportation, its recall history underscores the importance of thorough pre-purchase research. By understanding these safety concerns, buyers can make informed decisions and take appropriate precautions when considering a used Cobalt or G5.

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Last Updated On Apr, 12-2025