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Ford Sets Record for Recalls in 6 Months – What It Means for Buyers

Ford's Record-Breaking 94 Recalls in 2025: Should Buyers Be Concerned? | MotorVero

Ford's Record-Breaking 94 Recalls in 2025: Should Buyers Be Concerned?



Ford Motor Company has made automotive history in 2025 - but not the kind any automaker wants. By July, Ford had issued 94 safety recalls affecting over 6.3 million vehicles, shattering General Motors' previous annual record of 77 recalls set in 2014. This unprecedented situation raises critical questions about vehicle safety, corporate accountability, and what consumers should consider when purchasing a Ford vehicle.

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Key Statistic: Ford accounts for 39% of all U.S. vehicle recalls in 2025, with 16 individual recalls each affecting over 100,000 vehicles.

The Scale of Ford's Recall Crisis

The National Highway Traffic Safety Administration (NHTSA) data reveals the staggering scope of Ford's quality control challenges:

  • 94 total recalls issued in first half of 2025
  • 6.3 million vehicles affected nationwide
  • Recalls span 11 different component categories
  • 25% of recalls involve electrical system issues

By comparison, other major automakers' recall numbers pale in comparison:

  • General Motors: 16 recalls (919,000 vehicles)
  • Honda: 14 recalls (795,000 vehicles)
  • Toyota: 12 recalls (682,000 vehicles)

Major Ford Recalls in 2025

Rearview Camera Malfunction

Affected: 1.2 million vehicles

Models: Various 2020-2023 Ford and Lincoln models

Issue: Display may fail to show rearview image, increasing collision risk

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Fuel Pump Failure

Affected: 850,000 vehicles

Models: 2021-2023 F-150, Expedition, Navigator

Issue: Sudden engine stalling while driving

Engine Fire Risk

Affected: 694,000 SUVs

Models: Bronco Sport, Escape (2020-2023)

Issue: Oil separator may leak onto hot surfaces

Detaching Door Trim

Affected: 492,000 SUVs

Models: Explorer (2020-2023)

Issue: Exterior trim pieces may separate at highway speeds

Power Brake Assist Failure

Affected: 312,000 vehicles

Models: Various Ford and Lincoln models

Issue: Sudden loss of brake boost requiring increased pedal effort

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Understanding Ford's Recall Surge

Ford attributes the dramatic increase in recalls to enhanced internal testing protocols and expanded quality control teams. In a July 2025 statement, the company revealed:

  • More than doubled its safety engineering team since 2023
  • Implemented new AI-driven diagnostic systems
  • Expanded real-world durability testing by 40%

Industry analysts suggest additional factors may be at play:

  • NHTSA pressure: Following Ford's $165 million penalty in 2024 for delayed recalls
  • Supply chain challenges: Lingering effects from pandemic-era parts shortages
  • Software complexity: Modern vehicles contain 100+ million lines of code

Expert Insight: "Ford appears to be taking a 'better safe than sorry' approach - catching issues early even if it means more recalls. This could pay off in long-term reliability." - Auto Safety Analyst

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What Recalls Reveal About Vehicle Quality

The relationship between recall frequency and actual vehicle quality is complex. Recent J.D. Power studies present a nuanced picture:

Initial Quality vs. Long-Term Dependability

2025 U.S. Initial Quality Study (IQS):

  • Ford received four segment awards (most of any brand)
  • Average score: 193 problems per 100 vehicles (industry average: 192)
  • Lincoln improved six positions from 2024

2025 U.S. Vehicle Dependability Study (VDS):

  • Ford ranked 13th of 31 brands (208 problems per 100 vehicles)
  • Lincoln ranked 20th (221 problems)
  • Industry average: 202 problems per 100 vehicles

This data suggests that while Ford vehicles show decent initial quality, their three-year reliability remains slightly below average.

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Consumer Implications: Should You Buy a Ford?

For potential Ford buyers, the recall situation presents both concerns and potential silver linings:

Reasons for Caution

  • Inconvenience: Multiple recall repairs may require dealership visits
  • Resale value: High recall volume could impact future trade-in values
  • Safety concerns: Some issues (like brake failures) present immediate risks

Potential Benefits

  • Proactive approach: Issues being addressed rather than ignored
  • Future reliability: Current scrutiny may improve long-term quality
  • Strong warranties: Ford's coverage remains competitive

Consumer Tip: Always check NHTSA's recall database (safercar.gov) before purchasing any used vehicle, and verify all recalls have been addressed.

How Ford Compares to Industry Peers

While Ford's recall numbers dominate headlines, it's important to contextualize them within broader industry trends:

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Automaker 2025 Recalls Vehicles Affected Most Common Issue
Ford 94 6.3 million Electrical systems
General Motors 16 919,000 Infotainment
Honda 14 795,000 Fuel pumps
Toyota 12 682,000 Airbags

Notably, Ford's recall rate per vehicle sold remains high even when accounting for its large sales volume.

The Future of Ford Quality

Ford's leadership has signaled commitment to quality improvement through several initiatives:

  • $2 billion investment in quality control infrastructure
  • New AI-powered detection systems at assembly plants
  • Expanded supplier quality requirements
  • Enhanced employee training programs

Industry observers will be watching several key indicators in coming years:

  • 2026-2027 dependability study results
  • Recall frequency trends
  • Consumer satisfaction metrics
  • Warranty claim rates

Expert Recommendations for Ford Shoppers

Automotive experts suggest these strategies for consumers considering Ford vehicles:

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For New Vehicle Buyers

  • Review specific model recall history at NHTSA.gov
  • Ask dealers about unrepaired recall status
  • Consider extended warranty options
  • Test drive thoroughly before purchase

For Current Ford Owners

  • Register your vehicle at Ford.com to ensure recall notifications
  • Address recalls promptly - many repairs take under an hour
  • Document all recall repairs for future resale
  • Report any new issues to NHTSA

Conclusion: A Complex Situation With No Easy Answers

Ford's record-breaking recall situation presents a paradox for consumers. While the sheer volume of recalls is concerning, it may ultimately reflect a more rigorous approach to quality control that could benefit buyers in the long term. The company's significant investments in detection systems and safety engineering suggest recognition of the problem and commitment to improvement.

For now, smart consumers should:

  • Research specific models thoroughly
  • Verify recall completion before purchase
  • Stay informed about new recalls
  • Balance recall concerns with other factors like safety ratings and ownership costs

As the automotive industry continues evolving with increasing technological complexity, Ford's experience may serve as a case study in how automakers balance innovation with reliability - and how consumers can make informed decisions in an era of frequent recalls.

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Last Updated On Sep, 24-2025

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