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Recall Alert: 2010-2012 Ford Escape, 2010-2011 Mercury Mariner

Ford Escape & Mercury Mariner Fuel Module Recall: Safety Risks & Solutions | MotorVero

Ford Escape & Mercury Mariner Recall: Critical Fuel System Safety Alert

Ford Escape recall

Affected Vehicle Models and Production Details

Ford Motor Company has issued a significant safety recall affecting two popular SUV models equipped with 3.0-liter flex-fuel engines:

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  • Ford Escape: Model years 2010-2012 manufactured between February 26, 2009 and April 29, 2012 at the Kansas City Assembly Plant in Missouri
  • Mercury Mariner: Model years 2010-2011 produced between February 25, 2009 and December 12, 2010 at the same facility

The recall specifically targets vehicles built during these production windows due to a critical component defect in the fuel delivery system.

The Underlying Safety Issue Explained

At the heart of this recall is a potentially dangerous flaw in the fuel delivery module's design. Automotive engineers have identified that:

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  • The fuel supply port on the module may develop stress cracks over time
  • These cracks can allow gasoline to leak from the fuel system
  • In the presence of ignition sources (hot engine components, electrical sparks, etc.), leaking fuel significantly increases fire risk

While Ford reports no known accidents or injuries related to this defect, the potential consequences warrant immediate attention from vehicle owners.

Technical Analysis of the Fuel System Defect

Automotive safety experts have examined the failure mechanism in detail:

  • The affected component is the fuel delivery module flange assembly
  • Material fatigue combined with vibration stresses may lead to micro-fractures
  • Ethanol-blended fuels (common in flex-fuel vehicles) may accelerate material degradation
  • Cracks typically develop near the fuel supply port connection points
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Manufacturer-Approved Repair Solution

Ford has authorized dealerships to perform the following corrective actions at no cost to vehicle owners:

  1. Comprehensive inspection of the fuel delivery system for leaks
  2. Replacement of the entire fuel delivery module flange assembly
  3. Pressure testing to verify system integrity post-repair

The repair typically takes 2-3 hours at certified service centers and addresses the root cause of the potential fuel leakage.

Recommended Actions for Vehicle Owners

If you own one of the affected vehicles, take these immediate steps:

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  1. Check for the smell of gasoline or visible fuel leaks when parked
  2. Monitor your vehicle for any fuel-related warning signs
  3. Contact your local Ford dealership to schedule recall service
  4. Have the vehicle inspected immediately if you suspect a leak

Recall Implementation Timeline

While Ford hasn't yet announced specific notification dates for all affected owners, the recall process follows this typical pattern:

  • Initial recall announcement and dealer notification
  • Parts distribution to service centers
  • Owner notification letters mailed in phases
  • Ongoing recall completion monitoring
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How to Verify Your Vehicle's Recall Status

Owners can take these steps to confirm if their vehicle is included in this safety recall:

  1. Locate your 17-digit VIN (typically on the dashboard or driver's side door jamb)
  2. Visit MotorVero's recall verification tool
  3. Contact Ford directly at 866-436-7332
  4. Consult with an authorized Ford dealership

Understanding Your Rights in a Safety Recall

Vehicle owners should be aware of these important consumer protections:

  • Recall repairs must be performed free of charge by law
  • The repair doesn't affect your vehicle's warranty status
  • If you previously paid for this repair, you may qualify for reimbursement
  • Dealers cannot legally charge diagnostic fees for recall-related inspections
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Potential Warning Signs of Fuel System Issues

While waiting for recall service, watch for these symptoms that may indicate fuel leakage:

  • Strong gasoline odor around the vehicle, especially when parked
  • Visible fuel stains or wet spots under the vehicle
  • Unexplained drops in fuel economy
  • Difficulty starting the engine

Safety Precautions While Awaiting Repair

Until your vehicle can be serviced, consider these safety measures:

  1. Park outdoors away from structures or other vehicles
  2. Avoid parking over flammable surfaces (dry grass, leaves, etc.)
  3. Monitor fuel levels more frequently
  4. Have a fire extinguisher rated for fuel fires readily available
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Finding Authorized Recall Service Centers

MotorVero makes it easy to locate qualified repair facilities:

Find Recall Service Centers Near You

Our dealer locator tool provides real-time availability for recall appointments and certified technicians.

Long-Term Reliability After Recall Repair

Owners often wonder about their vehicle's safety post-repair:

  • The replacement parts feature improved materials and design
  • Ford's solution addresses the root cause of the failure
  • No special maintenance is required beyond normal service schedules
  • The repair doesn't affect vehicle performance or fuel economy
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Additional Resources for Concerned Owners

For more information about this recall, consult these authoritative sources:

  1. National Highway Traffic Safety Administration (NHTSA) recall database
  2. Ford Motor Company's official recall website
  3. MotorVero's comprehensive recall information center
  4. Certified automotive safety professionals

Disclaimer: This information is provided for educational purposes only. Always consult official recall notices and certified technicians for vehicle-specific advice.

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Last Updated On Sep, 04-2025

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